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Cordwood Masonry
Build a Beautiful, Enduring Home of Firewood!

      Want to build a truly unique house? Cordwood masonry is an ancient building technique where walls are constructed from "log ends" laid transversely in the wall, the same way that firewood is stacked.

      In the typical cordwood home, the walls are mortared at each end of the wood, while the space around the logs in the middle is filled with a sawdust and lime insulation.

      My neighbors here in Pony built the cordwood home pictured here. Buildings made of cordwood are strikingly beautiful, and with modern building techniques, it is more practical than ever for the owner-builder to build their own home with this method. Here are a few good resources to get you pointed in the right direction:

Cordwood Construction
Books and Plans by Richard Flatau

Cordwood Construction: a Log End View
      Learn how to build a cordwood home with author/builder Richard Flatau, based on his twenty-five years of cordwood building experience. In Cordwood Construction: a Log End View, Flatau details his experiences as a cordwood builder, emphasizing traditional rectangular homes. Coverage includes mortar mixes, types of wood, drying wood, shrinkage tables, how to become mortgage-free, post and beam framing, formulas, step by step how-to "mortar-up" a cordwood wall, tuck pointing, using mixers, FAQs, weight of a cordwood wall, insurance, plus lots of illustrations and photos.       Flatau also touches on the subjects of cob and cordwood, paper enhanced mortar, pure lime mortar, permachinking walls, building codes, bottle ends, and much more. The book includes design ideas and good information on all aspects of constructing a home, with tips and resources for the do-it-yourselfer. With 135 pictures, diagrams and formulas (105 in color), this book takes the novice or experienced builder from house plans to occupancy! Plastic comb binding. 142 pages.

Cordwood House Plans
      These are the house plans for the rectangular, 3 bedroom, cordwood design, including room dimensions, wiring, a first floor great room, bedroom, bathroom, solar room, kitchen and pantry, (+room for a future bedroom) and 560-foot loft design with 2 bedrooms and a bath are all clearly detailed. The plans include a deck, a room-in-the-attic trusses that can allow loft bedrooms if desired, plus the slab design, window and post placement, and elevation view. These are detailed house plans on 11" x 17" paper, drawn by draftsman Rob Pichelman of Merrill, Wisconsin (with his phone and address). Plans also include details for an optional second floor, increasing the total square footage to 1976.

Cordwood Cabin

Cordwood Cabin
      This all color book details the building of the Cordwood Education Center in Merrill, Wisconsin. The building was designed to be green, use renewable resources, and model best practices with cordwood construction. It also explains how a similar project can be implemented with groups. By Richard and Becky Flatau. Plastic Comb Binding. 61 pages.

Cordwood Shed Plans
      Practice on something small before you tackle the whole house! This is a great way to learn the cordwood masonry technique and work out any mistakes before you start a full-scale project like a house. These Cordwood Shed Plans feature post and plate construction on a gravel base, built for $1.00 a square foot, with king-post trusses and an ingenious ladder pad foundation. By Richard Flatau. Spiral Bound. 25 pages.

Cordwood Construction: Best Practices
A log home building method using renewable resources and time honored techniques
by Richard Flatau

      Cordwood Construction: Best Practices includes 259 color photos, diagrams and formulas to take the novice or experienced builder from house plans to cordwood home occupancy. Sections include: mortar mixes, R-values, code compliance, types of wood, drying wood, shrinkage tables, foundations, how to became mortgage-free, post & beam framing, formulas for estimating materials, homeowners insurance, and summaries from Cordwood Conferences of 2005 and 2011.

      Best Practices covers cordwood construction, lime putty mortar, cob, paper enhanced mortars, Permachinking walls, building codes, making stained glass bottle ends, how-to "mortar-up" a cordwood wall, tuck pointing, FAQ's, maintenance, weight of a cordwood wall, and cost analysis.

      The book includes a color photo album and coverage of specific projects, including the Cordwood Education Center and a White Earth Reservation cordwood home. Also included is a condensed version of the Cordwood Cabin booklet. 196 pages. Full Color on White paper. Cordwood Construction Resources. 2012. ISBN-13: 978-0615592701.

Cordwood Building
The State of the Art
by Rob Roy

      Cordwood masonry is an ancient building technique where walls are constructed from "log ends" laid transversely in the wall, the same way that firewood is stacked. Buildings made of cordwood are strikingly beautiful, and with modern building techniques, it is more practical than ever for the owner-builder to build their own home with this method.

      Cordwood Building collects the wisdom of more than twenty-five of the world's best practitioners to describe the long history of the method, showing how to build a cordwood home using state of the art techniques such as double walls, Lomax corners, paper-enhanced mortars, and ways of creating round, hexagonal, and other building shapes.

      Cordwood buildings from all over the world are featured, including examples from Wales, Chile, and Sweden, and many from Canada and the U.S. With a special emphasis on buiding code issues, Cordwood Building outlines the "5-E" advantages of cordwood buildings: their Ease of construction; Economy, Esthetics, Energy-Efficiency; and Ecological harmony. Well-illustrated, the book will inspire designs and help owner-builders decide whether cordwood masonry is appropriate for their building plans. It will also appeal to contractors wanting to learn a new building technique, building code enforcement officers, and all those interested in natural buildings.

      Author/Editor Rob Roy has been building, researching, and teaching about cordwood masonry for 25 years and, with his wife Jaki started the Earthwood Building School in 1981. He has written 10 books on alternative building, and produced four videos, including two about cordwood masonry. He has taught cordwood masonry all over the world.

The Complete Cordwood DVD
      The Complete Cordwood DVD demonstrates all aspects of the technique of cordwood masonry, whereby walls are constructed from mortar and "log ends." Packed with practical how-to information, innovative design ideas and inspiring, instructive interviews, this is the only video available on the subject. A great companion to Rob Roy's Cordwood Building, the DVD is essential viewing for those interested in a self-built, low-cost, ecologically sound, energy-efficient and beautiful home.

The Sauna
A Complete Guide to the Construction, Use, and Benefits of the Finish Bath
Revised and Expanded Edition
by Rob Roy

      With a history going back at least one thousand years, the sauna is ready for a new generation of enthusiasts seeking health, pleasure, and peace of mind, and Rob Roy is ready to recruit! "If the sauna is just a bath, then Buckingham Palace is just a house." So writes sauna expert and intrepid do-it-yourselfer Roy in this new, updated version of The Sauna.

      This completely revised and expanded edition of The Sauna contains everything you ever wanted to know about the famous "Finnish bath." In this inviting book, Roy shares his infectious enthusiasm for the sauna and provides a complete, detailed guide to sauna building, along with resources for equipment and supplies.

      The Sauna is replete with history, tradition, health benefits, instructions for proper use and maintenance, as well as step-by-step instructions for building a variety of cordwood masonry saunas.

      Building a cordwood-style sauna is also a great way to practice cordwood masonry techniques. It is a great starter project for anyone wanting to build a cordwood home. New to this edition, Roy has added a section on conventionally wood-framed saunas, which is handy for comparison. But do not be misled into thinking that this book is a "complete guide" to building any kind of sauna. Roy's specialty is cordwood masonry, and this guide will help the reader build a first-class cordwood sauna.

      The beautiful color photographs, also new to this edition, will inspire you to create your own sauna haven. 240 pages. Chelsea Green Publishing Company. 2004. ISBN: 9781931498630.

Also by Rob Roy: Mortgage Free!

See also: Living Homes: Stone Masonry, Log, and Strawbale Construction.

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